Lean Management Expert

✅ What You Will Learn

• Understand Lean Thinking and the fundamentals of Lean Management.

• Identify and eliminate the 8 types of waste to improve productivity.

• Use the Check Sheet to collect and analyze data effectively.

• Build Flow Charts to visualize and optimize processes.

• Apply Scatter Diagrams to detect correlations between causes and problems.

• Use Histograms to represent data in a clear and impactful way.

• Leverage the Pareto Chart to prioritize issues based on data.

• Analyze root causes using the Fishbone Diagram (Ishikawa).

• Apply Control Charts to stabilize and monitor processes.

• Develop effective KPIs to drive performance and measure success.

• Implement the 5S Methodology to organize and enhance workplace efficiency.

• Use Visual Management tools to improve clarity, safety, and communication.

• Conduct Gemba Walks to identify issues firsthand and promote team engagement.

• Draw Value Stream Maps to map all operations and eliminate non-value-adding steps.

• Implement One-Piece Flow to reduce inventory and enhance quality.

• Use Poka Yoke to prevent human errors in processes.

• Apply the Kanban System to manage work visually and efficiently.

• Use the A3 Problem-Solving method for structured issue resolution.

• Introduce the Water Spider role to support flow without creating waste.

• Use the Two-Bin System for reliable material availability.

• Transition from a Push to a Pull system to reduce overproduction.

• Calculate Takt Time, Cycle Time, and Process Time to optimize flow.

• Implement the Andon System for real-time issue alerts and quick actions.

• Use a Skill Matrix to track and develop team capabilities.

• Learn how to Reduce Lead Time to deliver faster results.

• Explore Engineering-based improvement suggestions for ongoing development.

🧠 Training Includes

• 📚 30 Training Hours

• 📝 18 Templates

• 🎥 12 Training Videos

• 🕹️ 5 Practical Games

• 📘 Hard Copy Practical Handbook

• 🧪 Final Course Exam

• 🧩 Completion Project

• 🏅 Certificate of Completion

👥 Training Audience

• Professionals from HR, Operations, Supply Chain, Quality, and Projects

• Managers, Supervisors, Team Leaders, and anyone in continuous improvement or development roles

🎯 Training Outcomes

• Shorten process lead time

• Cut down operational costs

• Improve team communication & collaboration

• Strengthen problem-solving and decision-making

• Boost productivity and performance

• Increase quality and consistency

• Eliminate waste and non-value-adding activities

• Maximize resource utilization

🛠️ Training Methodology

This course follows two main teaching principles:

1. Practical, application-based learning using real-world games, tools, and videos for immediate application.

2. Fun and engaging delivery that ensures learning is enjoyable and effective.

🚫 Prerequisites

No prior Lean or management experience is required — this course is designed for beginners and experienced professionals alike.